QC Supervisor - Mechanical and Structure

Role Overview

QC Supervisor - Mechanical and Structure at Samsung E&A. This role is responsible for planning and controlling quality activities in mechanical and structural disciplines in accordance with the quality management system established by the QC Manager.

Company Overview

Samsung E&A is a specialized EPC company providing comprehensive solutions across the plant industry. With 50 years of pioneering experience in the Korean plant industry, the company has successfully executed numerous projects worldwide and operates as a globally competitive engineering firm. Samsung E&A expands its business across Oil and Gas processing, Refinery, Petrochemical, Energy Transition, Environmental, Industrial and BIO sectors. The company delivers services from feasibility studies through engineering, procurement, construction, commissioning and O&M.

Role Purpose

To plan, control and perform inspections and tests on mechanical and structural disciplines while managing inspectors and quality performance in accordance with established quality procedures and project specifications throughout construction, pre-commissioning and commissioning stages.

Key Responsibilities

Quality Planning & Documentation

• Prepare Quality Procedure and Inspection Test Plan.
• Preparation of ITP as per project Specification and applied standard.
• Review all method of statement prepared by site engineer.
• Develop and maintain inspection procedures and techniques throughout the construction, pre-commissioning and commissioning stages.
• Prepare, review and modify look-ahead schedule of all planned, critical and complex quality activities during construction and pre-commissioning phases.
• Preparation and analysis of Non-Conformance Report if any, in consultation with PM.
• Documents preparation and review for Pre-commissioning procedures.
• Implementation of Contract Quality Plan (CQP) and Construction Quality Procedure (QPR), and Inspection and Test Plan (ITP).

Quality Performance Management

• Manage work performance on particular discipline as per applicable work process.
• Manage actual result of Quality Performance Indicator.
• Ensure weekly and monthly QA/QC Logs are prepared and reported to PM, QA/QC Manager.
• Maintain Monthly Quality Management Report, Construction Inspection Record Book (IRB), Material Preservation Handling and Storage Records, Project Document Control Register (PDCR) and quality documents (CQP/ITP/QPR/QSP), technical specification, IFC drawings.
• Identify and maintain Quality Record to demonstrate specific quality requirements and Audit Files and to include it in Monthly Quality Management Report.

Inspections & Testing

• Plan, control and perform inspections and tests on discipline responsible.
• Submit TWLA (Two week look ahead) Schedule for inspection.
• Ensure timely inspection of all materials and equipment delivered and complete installations at site, coordinating with consultant's inspectors, contractor's coordinator, Project Engineer and Site Engineers and maintain records.
• Ensure to perform and witness testing required at sub-vendor's premises and approved independent testing laboratory as and when required.
• Conduct surveillance on the inspection tests required in the technical provisions of the specification.
• Report on daily inspection and testing activities.
• Ensure usage of accurate and calibrated tools and meters for inspection and measurements.
• Ensure that all testing and measuring instruments are calibrated as per standards and requirement and maintaining records of calibrations.

Non-Conformance & Corrective Actions

• Initiate Non-Conformance Reports in case of nonconformity to project quality plan, the specification or procedural requirements are not met.
• Preparation of RFI (request for inspection) summary, LBE (Log Book Entry) log, INCR (Internal Non-Conformity Report) log, SA-NCR (Non-Conformity Report) log and submit to QA Manager for monthly report.
• Initiate Corrective Action Request (CAR), Non-Conformity Report (NCR) to prevent recurrence of Non-Conformities or Violations and to verify implementation and effectiveness of Corrective Actions before its closure.
• Respond in writing to Corrective Action Request, Non-compliance Report issued by Client.
• Ensure timely action of any comments and complaints by the Contractor, Consultants and Client and closing of observation reports and NCRs.

Coordination & Stakeholder Management

• Coordinate and monitor with other discipline required to provide corrective action.
• Liaise and solve with clients on Quality related matters such as Quality Issue and NCR, Observation.
• Coordination with Consultant and Contractor's QC Engineer and coordinators on all aspects of site inspections.
• Co-ordination with Consultant and Contractor's QC Engineer and coordinators on all aspects of site inspections.
• Attend all Quality related meeting with Project Manager and Team.

System Management & Administration

• Manage work activity through system management tool (FMCS, SCMS).

Supervision & Training

• Manage and supervise inspectors in the disciplines for which they are responsible.
• Lead and supervise Quality Inspectors and subcontractor's QC Inspectors.
• Participate QC tool box talk and training to Engineers and Supervisors.

Audits & Compliance

• Managed and attended as QC Supervisor for the external 3rd party audit on 15% and 60% of construction completion.
• Participate in Internal quality audit and submit report to QA/QC Manager.

Qualifications & Experience

• University degree with a total of seven (7) years of experience in inspection, or high school diploma with a total of ten (10) years of experience in inspection.
• Minimum three (3) years directly relating to supervision of construction activities in the Contract Scope of WORK (e.g.; oil, gas and petrochemical projects, Infrastructure, communication).
• Direct work experience and thorough knowledge of static and rotating mechanical equipment, commodities, materials construction, Pre-Commissioning and quality activities required for the WORK.
• Thorough knowledge of Work-related engineering codes and standards, such as ASTM, API, IEC, NEMA, UL, FM, NFPA, ASME BPVC (Sections I, V, VIII and IX); ANSI/ASME B31.3, B31.4, B31.8 and B73; NACE SPs, API 620, API 650 and AWS D1.1.
• Thorough knowledge of mechanical process systems inspection and testing; procedures, tools and test equipment used in receiving, storage, fabrication, erection, construction and Pre-Commissioning of steam and combustion turbines, diesel engines, pumps, compressors, motors and generators, mixers and agitators, fans, gearboxes, firewater pumps and motors, auxiliary cooling and lubrication systems, packaged process equipment, pipe, pipe fittings, valves, pressure vessels, fired heaters, tanks, structural steel, hot/cold insulation and other equipment and commodities as required for the work.
• Aramco Experience is required.

Skills & Competencies

• Currently certified by API (API 653 and API 510).
• Technical knowledge in a particular discipline and familiar with related international codes and standards.
• Investigate and analyze quality issues based on related international codes and standards so that suggesting resolution.
• Skills enough to establish process and system to utilize FMCS and SCMS enabling systematic quality control and conduct training for its operating.
• Capability of quality system establishment and implementation for small scale project (below 0.5 billion dollars).
• Client Management.
• Communication.
• Work Proficiency.
• Problem solving.
• Documentation Control.
• Technical Know-how.
• Decision Making.
• Reports preparation.
• ITP Study.
• Prevention and solving inconsistency.
• Pre-Inspection.
• RFI Management.
• Punch Clear Management.
• Punch Clear Implementation.
• Plant Start-Up.
• Operation.
• Maintenance.
• Final Handover.

Additional Information

• SAP No. and CBT certification should be mentioned in CV if applicable.
• Benefits include Accommodation, Transportation, Flight Tickets and Medical Insurance.
• Samsung E&A follows fair and merit-based recruitment practices and does not charge any fees during the recruitment process.