QC Supervisor - Instrumentation

Role Overview

QC Supervisor - Instrumentation at Samsung E&A. This role is responsible for planning and controlling quality activities in instrumentation disciplines in accordance with the quality management system established by the QC Manager.

Company Overview

Samsung E&A is a specialized EPC company providing comprehensive solutions across all areas of the plant industry. With 50 years of pioneering history in the Korean plant industry, the company has successfully performed numerous projects worldwide and grown into a globally competitive engineering company. Samsung E&A expands its business across engineering including Oil and Gas processing, Refinery, Petrochemical, Energy Transition, Environmental, Industrial and BIO areas. Based on extensive experience, accumulated technologies and talented resources, the company provides services from feasibility studies through engineering, procurement, construction, commissioning and O&M.

Role Purpose

The QC Supervisor plans, controls and performs inspections and tests on assigned instrumentation disciplines. The role involves managing inspectors, coordinating quality activities across the project lifecycle, and ensuring compliance with quality management systems, international standards and contractual requirements from construction through commissioning and handover.

Key Responsibilities

Quality Planning and Procedures

• Prepare Quality Procedures and Inspection Test Plans.
• Develop and maintain inspection procedures and techniques throughout construction, precommissioning and commissioning stages.
• Preparation of Inspection Test Plan (ITP) as per project specification and applied standards.
• Prepare, review and modify look-ahead schedule of all planned, critical and complex quality activities during construction and pre-commissioning phases.
• Review all method of statement prepared by site engineer.
• Submit TWLA (Two Week Look Ahead) Schedule for inspection.

Inspections and Testing

• Plan, control and perform inspections and tests on assigned discipline.
• Conduct surveillance on inspection tests required in the technical provisions of the specification.
• Ensure timely inspection of all materials and equipment delivered and complete installations at site, coordinating with consultant's inspectors, contractor's coordinator, Project Engineer and Site Engineers.
• Perform and witness testing required at sub-vendor's premises and approved independent testing laboratory as required.
• Ensure usage of accurate and calibrated tools and meters for inspection and measurements.
• Ensure all testing and measuring instruments are calibrated as per standards and requirements, maintaining records of calibrations.
• Report on daily inspection and testing activities.

Quality Performance Management

• Manage work performance on particular discipline as per applicable work process.
• Manage actual result of Quality Performance Indicator.
• Ensure weekly and monthly QA/QC Logs are prepared and reported to PM, QA/QC Manager.
• Maintain Monthly Quality Management Report, Construction Inspection Record Book (IRB), Material Preservation Handling and Storage Records, Project Document Control Register (PDCR) and quality documents (CQP/ITP/QPR/QSP), technical specification and IFC drawings.
• Identify and maintain Quality Records to demonstrate specific quality requirements, Audit Files and include in Monthly Quality Management Report.

Non-Conformance and Corrective Actions

• Liaise and solve with clients on Quality related matters such as Quality Issue, NCR (Non-Conformance Report) and Observation.
• Initiate Non-Conformance Reports in case of nonconformity to project quality plan, specification or procedural requirements.
• Preparation and analysis of Non-Conformance Report if any, in consultation with PM.
• Prepare Corrective Action Request (CAR), Internal Non-Conformity Report (INCR) and Non-Conformity Report (NCR) to prevent recurrence of non-conformities or violations.
• Verify implementation and effectiveness of Corrective Actions before closure.
• Ensure timely action of any comments and complaints by the Contractor, Consultants and Client and closing of observation reports and NCRs.
• Respond in writing to Corrective Action Request and Non-Compliance Report issued by Client.
• Preparation of RFI (Request for Inspection) summary, LBE (Log Book Entry) log, INCR (Internal Non-Conformity Report) log and SA-NCR (Non-Conformity Report) log and submit to QA Manager for monthly report.

Coordination and Stakeholder Management

• Manage work activity through system management tools (FMCS, SCMS).
• Co-ordinate and monitor with other disciplines required to provide corrective action.
• Co-ordination with Consultant, Contractor's QC Engineer and coordinators on all aspects of site inspections.
• Attend all Quality related meetings with Project Manager and Team.

Audit and Compliance

• Attend as QC Supervisor for external 3rd party audit on 15% and 60% of construction completion.
• Participate in Internal quality audit and submit report to QA/QC Manager.

Training and Development

• Lead and supervise Quality Inspectors and subcontractor's QC Inspectors.
• Participate in QC tool box talk and training to Engineers and Supervisors.

Contract Implementation

• Implementation of Contract Quality Plan (CQP), Construction Quality Procedure (QPR), Inspection and Test Plan (ITP) and related project procedures.
• Documents preparation and review for Pre-commissioning procedures.

Qualifications & Experience

Education

• University degree and a total of seven (7) years of experience in inspection, OR high school diploma with a total of ten (10) years of experience in inspection.
• Minimum three (3) years directly relating to supervision of construction activities in the Contract Scope of Work such as oil, gas and petrochemical projects or infrastructure.

Industry Standards and Codes

• Familiarity with international Industry Codes and Standards related to Intrinsically Safe Systems and Electrical Systems for Instrumentation including: API RP 551, ISA RP12.6, ISA RP12.2.02, ISA TR12., ANSI MC96.1, IEEE 518, IEEE 1100, IEC 60529, NEMA ICS 6, NEMA 250, NEMA VE 1, NEMA VE 2, NFPA 70/NEC and UL 94.
• Working knowledge of international codes and standards related to packaged units and instrumentation such as Distributed Control System (DCS), Supervisory Control and Data Acquisition (SCADA) Systems, Remote Terminal Unit and Emergency Shutdown (ESD) systems.
• Working knowledge of telecommunications in the field of OSP (Outside Plant) installation and PDS (Premise Distribution System) installation, and familiarity with North American or International Telecommunications Standards including Building Industry Consulting Services International - Telecommunications Distribution Methods Manual (BICSI-TDMM), National Electrical Codes and National Electrical Safety Codes or equivalents.

Project Experience

• Experience in evaluation of Factory Acceptance Test.
• Aramco Experience is required.

Skills & Competencies

• Communication
• Client Management
• Work Proficiency
• Problem Solving
• Documentation Control
• Technical Know-how
• Decision Making
• Reports Preparation
• ITP Study
• Prevention and solving inconsistency
• Pre-Inspection
• RFI Management
• Punch Clear Management
• Punch Clear Implementation
• Plant Start-Up
• Operation
• Maintenance
• Final Handover
• Technical knowledge in particular discipline and familiarity with related international codes and standards
• Investigate and analyze quality issues based on related international codes and standards to suggest resolution
• Establish processes and systems to utilize FMCS and SCMS enabling systematic quality control and conduct training for operating
• Capability of quality system establishment and implementation for small scale projects (below 0.5 billion dollars)

Additional Information

Key Requirements

• Aramco Experience is needed.
• SAP No. and CBT certification should be mentioned in CV if applicable.

Benefits

• Accommodation
• Flight Tickets
• Medical Insurance
• Transportation

Samsung E&A follows fair and merit-based recruitment practices and does not charge any fees during the recruitment process.